Thermal Bridging in Sandwich Panels: The Role of Fastener Design
Optimizing Thermal Efficiency: Fasteners for Sandwich Panel Systems
The Physics of Thermal Bridging
In cold storage and clean room applications, the insulation value (R-value) of the sandwich panel is critical. A standard screw acts as a thermal bridge, conducting heat from the exterior to the interior through the metal core of the screw. Furthermore, over-tightening a standard screw compresses the foam or rock wool core, destroying its insulating properties at the connection point.
The "High-Low" Thread Solution
Our Sandwich Panel screws feature a High-Low (Twin) Thread design.
High Thread: Grips the outer metal skin firmly.
Low Thread: Does not engage the insulation core, preventing compression.
This design ensures that the panel retains its full thickness and insulation value at the joint.
Application: Clean Rooms & Cold Storage
Hygiene: The large flange head provides a smooth, easy-to-clean surface, essential for food processing and pharmaceutical environments.
Sealing: The integrated EPDM washer prevents moisture ingress, which is the enemy of insulation (wet insulation loses R-value rapidly).
| Panel Type | Recommended Screw Length | Washer Type |
|---|---|---|
| EPS Panel (50mm) | 75mm | Standard EPDM |
| Rock Wool Panel (100mm) | 150mm | Oversized Flange |
| PU/PIR Panel | Custom (Panel + 30mm) | Sealed Bonded |
✅ Performance Advantages
Precise drilling through steel substrates
Strong clamping force without damaging panels
Reduced installation time and labor cost
Excellent resistance to vibration and thermal expansion
Compatible with various panel thicknesses
✅ Application Scenarios
PU / PIR sandwich panels
Cold room and clean room structures
Prefabricated steel buildings
Warehouse wall and roof panels
✅ Technical Specifications
Material: Hardened Carbon Steel / Stainless Steel
Head Style: Hex Head / Pan Head/Hex washer/Hex Flange
Washer: EPDM / Stainless Steel
Thread Type: High-low or coarse thread
Coating Options: Zinc, Ruspert, Organic coating
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